China hair wigs factory has a complete wig production industry system and is the world's largest hair product distribution center and export base, known as the "World Wig Capital".

China owns 70% of the world's factories and holds 80% of the global wig market share. In recent years, the average export value of Chinese wigs has reached 3 billion US dollars.

In the past few decades, China hair wigs factory chain has gradually taken shape, and the path of exporting abroad has also become mature and stable. Now, with the development of Chinese Internet enterprises, more and more Internet enterprises are going abroad to explore markets in Europe, America, Southeast Asia, the Middle East, Africa and other places.

There are 20 essential production processes for wigs, including cutting, trimming, trimming, packaging, etc. And these programs are subdivided into nearly a hundred actual operational steps. Silanda's wig production workshop is divided into two levels, and more than ten assembly line processes are carried out simultaneously. The first layer is mainly used for wig trimming and maintenance, product packaging, and packing, while the second layer is distributed with high needle area, flat seam area, hand weaving area, etc.

On the second floor of the workshop, some workers are responsible for sewing the raw materials of the hair net into shape, some workers are responsible for sewing the wig strips onto the hair net, and some workers are mainly responsible for manually sewing the hair strands onto the hair net. Not all wigs need to be entirely handmade, and now they are more commonly made by machines. The use of high needle machines and flat sewing machines greatly improves production efficiency. A production line workshop with more than 200 people can handle over 3000 sets of wigs in a day. 

After going through the second layer of processes, the production of a wig gradually comes to an end, and they will be sent to the completion area of the first layer workshop, waiting for 'beauty'.

The master responsible for finishing the wig will be like a barber, washing, cutting, and blowing it. However, due to the fact that cleaning treatment has already been carried out in the earliest stage of wig production, in the completion area, only wigs with curved hair shapes will be subjected to water treatment or other process treatments again to achieve the best effect on the hairstyle curvature of the product.

Finally, all the processing work was completed, and the packaging workers wrapped a wig with a hairnet, then stuffed it with a paper shell to support the design, and neatly placed it into the brand packaging box. Thus, a wig was born, and the entire production process takes about 3-4 days.

From the beginning of product design, raw materials, auxiliary materials, and processes should be considered. For example, when using wigs or mesh caps with the same appearance, it is necessary to choose whether to use hard or soft ones according to the customer's comfort requirements. The style of hair clips also needs to be determined in advance based on the customer's usage habits.

Some big China hair wigs factory complete the entire process from hair collection to processing, production, and hand weaving in the same factory. Some companies also involve outsourcing (relying on external companies to help handle some production processes) and importing auxiliary materials, such as importing  synthetic fibers from Japan and South Korea.

As the closest raw material to human hair, synthetic fibers are widely used in making wigs, and the source of wigs tends to combine hair fibers (human hair and animal hair) with synthetic fibers. The emergence of synthetic fibers has rapidly increased the production capacity of the wig industry. Previously, the production methods and processes of synthetic fibers were monopolized by Japanese and Korean companies. In the early stages of reform and opening up, foreign-funded enterprises such as Japan and South Korea controlled technology and sales networks in China, and most China hair wigs factory played the role of contract factories.

In order to independently control sales, China hair wigs factory began to embark on the path of research and development, iterating through synthetic fibers technology and breaking the monopoly of Japan and South Korea around 2012.

In China, the material of hair products has undergone three iterations and upgrades.

The advancement of hair technology has gradually transformed the hair industry from a labor-intensive enterprise to a technology intensive enterprise, and has also enabled hair companies to further make wigs genuine or fake, providing wearers with a better wearing experience.

In order to make wigs more realistic, high-end handmade products from hair companies will use the needlework technique, which involves crocheting hair onto a lace hairnet in the middle and then passing it out from the top layer of Chinese silk mesh, followed by a layer of skin friendly and comfortable hairnet underneath. This product needs to be made according to the style, color, and skin tone of the human scalp. There are strict regulations on how many strands of hair are per square centimeter and what angle each part has. Even skilled craftsmen need 5 to 7 days to make a full head wig.

With the continuous deepening of reform and opening up, China hair wigs factory have the right to independently export and operate, and can directly cooperate with foreign wholesalers. In the past 20 years, the development of e-commerce has enabled companies to directly deliver wigs to consumers point-to-point. At present, e-commerce has occupied half of the wig sales channels.

In order to further enhance the global influence of China hair wigs factory in the future, it is necessary to carry out technological innovation, continue to invest in research and development, improve the production process and material quality of wigs, and launch more realistic, comfortable, and durable products. Cultivate a group of well-known brands with international competitiveness, and enhance brand value through the dissemination of brand stories and cultural connotations. Not only focusing on the European and American markets, but also actively exploring emerging markets to meet the needs of consumers in different regions.

Tag: China hair wigs factory,synthetic fibers